• We work with global industries!
blog-grid

Imagine your production line grinding to a halt because a level sensor keeps triggering false alarms from sticky buildup or moisture. Coating on probes leads to unreliable readings, pumps run dry causing damage, and overfills waste materials in harsh plants. Traditional sensors fail in dusty silos, high-heat tanks, or conductive slurries, costing time and money. The RF admittance level switch solves these issues with advanced technology for precise, maintenance-free detection.

Introduction - Why Level Measurement Fails in Real Industrial Conditions

Industrial level measurement often fails due to coating and material buildup on probes, which fools sensors into false alarms. Sticky or conductive materials trigger errors, while high temperatures, pressures, or dust cause outright failures in mechanical or basic capacitive switches. These problems disrupt wastewater plants, food processing, and chemical lines. Levtron's RF admittance level switch stands out as a reliable fix, ignoring buildup for consistent performance.

Ready to end sensor failures? 

Discover Levtron's Standard RF Admittance Level Switch today

What Is an RF Admittance Level Switch?

An RF admittance level switch measures liquid or solid levels by detecting changes in admittance-a mix of capacitance and conductance-without direct contact. Unlike standard capacitive switches, which struggle with coatings, RF admittance uses active shielding for accurate reads in tough spots. It handles liquids, powders, granules, slurries, and sticky materials effortlessly.

Core Components of an RF Admittance Level Switch

Sensing Probe (Rod, Rope, Disc)

The sensing probe, often a rod or disc, contacts the material to detect level changes based on the application, like tanks or silos.

Active Shield / Compensation Shield

The active shield matches probe voltage to block current flow, ignoring buildup on the probe for clean measurements.

RF Oscillator and Electronic Circuit

The RF oscillator sends a high-frequency signal, while the circuit monitors admittance shifts for instant detection.

Process Connection and Housing

Robust threaded or flanged connections and housings withstand extreme pressures, temperatures, and static charges.

Working Principle of RF Admittance Level Switch (Step-by-Step)

The RF admittance level switch works by detecting whether material is present or absent at a specific level-without being affected by coating, moisture, or buildup. Below is a practical, step-by-step explanation of how it operates in real industrial conditions.

Step 1: High-Frequency RF Signal Is Applied

The RF admittance level switch generates a high-frequency radio signal.
This signal is applied at the same time to:

  • The sensing probe (rod, rope, or disc)
  • The active shield surrounding the probe

This RF signal forms the basis for level detection.

Step 2: Probe and Shield Are Kept at the Same Voltage

Both the sensing probe and the active shield are maintained at equal electrical voltage.

Because there is no voltage difference between them:

  • No current flows between the probe and the shield
  • Probe-to-shield capacitance is completely eliminated

This is the key difference between RF admittance and ordinary capacitive level switches.

Step 3: Material Presence Changes Sense-to-Earth Capacitance

When the process material (liquid or solid) reaches or comes near the probe, it creates a change in the electrical path between:

  • The sensing probe

  • The earth (tank wall or vessel)

This change is called sense-to-earth capacitance.
The RF admittance electronics continuously monitor this change.

Step 4: Coating and Buildup Are Automatically Ignored

In real applications, material often coats the probe surface.
In an RF admittance level switch:

  • Any coating on the probe is also shielded
  • The active shield cancels the electrical effect of this buildup

As a result, coating, moisture, or sticky residue does not affect measurement.
Only the actual presence or absence of material is detected.

Step 5: Switching Output Is Activated

When the measured admittance crosses the preset level:

  • The switch changes state
  • An output signal is generated

This output can be used for:

  • ON/OFF level indication
  • High or low level alarm
  • Pump or valve control
  • Overfill or dry-run protection

This reliable switching action is why RF admittance level switches perform consistently even in harsh industrial environments.

Why RF Admittance Technology Ignores Coating and Moisture

Capacitive sensors misread coatings as material levels, but RF admittance focuses only on sense-earth changes. This immunity works for sticky materials, conductive liquids, and hygroscopic powders, preventing downtime.

Types of RF Admittance Switches Used in Industry

  • Compact RF Admittance Level Switch: Small size for tight spaces, low power, easy calibration-ideal for standard tanks.

  • Heavy Duty RF Admittance Level Switch: Built for extreme conditions, like high-vibration mining.

  • Rope Type RF Admittance Level Switch: Long probes for deep silos with granules.

  • Disc Type RF Admittance Level Switch: Stable for slurries and interfaces.?

  • Rod Probe with PTFE Insulation:
    Chemically resistant probe suitable for corrosive liquids, slurries, and conductive materials. Performs reliably in applications with moisture and sticky buildup.

  • Rod Probe with Ceramic Insulation:
    Designed for high-temperature and abrasive environments. Ideal for cement, fly ash, minerals, and aggressive bulk solids.

  • Fully Insulated Rod Probe:
    The entire rod is insulated except the sensing tip. Prevents false triggering from vessel walls and internal structures, especially in narrow or metal tanks.

Industrial Applications of RF Admittance Technology

RF admittance level switch applications span chemical plants for hazardous liquids, wastewater for precise monitoring, cement silos for powders, food processing for hygiene, pharmaceuticals for accuracy, and oil/gas for overfill protection.


RF Admittance Level Switch vs Capacitive Level Switch

Parameter RF Admittance Level Switch Capacitive Level Switch
Coating immunity High Low
Sticky materials Excellent Poor
Reliability Very high Moderate
Maintenance Low High

Advantages of RF Admittance in Industrial Automation

RF admittance delivers high accuracy despite buildup, needs minimal maintenance with no moving parts, thrives in harsh environments, lasts long, and integrates easily with controls. Static-safe and Exd-rated options boost safety.

How to Select the Right RF Admittance Level Switch for Your Application

Match to material type like liquids or slurries, check temperature/pressure ratings, consider tank height for probe length, pick mounting like flanged, and meet industry needs like food-grade.

Conclusion - Why RF Admittance Level Switch Is the Preferred Choice for Reliable Level Detection

The RF admittance level switch works by smart capacitance detection with shielding, offering unmatched reliability across liquids and solids. Levtron's versions ensure versatility and long-term savings. Ready for precise control? 

FAQ

How does an RF admittance level switch work?
It uses RF signals and shielding to measure sense-earth capacitance changes from material presence.

Can RF admittance level switch detect both liquids and solids?
Yes, for water, oils, powders, grains, and slurries.

Is RF admittance better than capacitive level switch?
Yes, due to coating immunity and higher reliability.

Does coating affect RF admittance level switch performance?
No, active shielding ignores buildup.